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Design of crystallisation-inhibited polymer networks for absorption and storage of high mechanical impacts

Subject Area Polymer Materials
Term from 2015 to 2020
Project identifier Deutsche Forschungsgemeinschaft (DFG) - Project number 283427725
 
Final Report Year 2019

Final Report Abstract

We have shown that a cold-programmable SMP is suitable as shock- and energy absorber for effective cushioning of impact force, vibration, and chatter as it is needed when such a material is used, for example, as safety line for catching a free-falling deadweight. While coldprogrammable SMNR failed under the used test conditions, critically cross-linked x-sPP shows excellent shock- and energy-absorption capability. A deadweight of 0.7 kg dropped from a height of 80 mm causes for x-sPP a maximum impact force of 12.8 N, which is only 38% and 54% of that caused by Dyneema and rubber, respectively. A kinetic energy absorption of x-sPP of 91% within the first impact in contrast to Dyneema and rubber with 48% and 19%, respectively, results in an extremely short oscillation time of about 2 s until the deadweight comes to rest. Although the maximum jerk for x-sPP is slightly higher than that of the rubber reference for a deadweight of 0.7 kg and a drop height of 80 mm, this important quantity stays nearly constant or is even getting smaller for x-sPP with increasing mass of the deadweight or drop height. Thus, x-sPP avoids harmful jerks better the more it is loaded. Further, x-sPP can be reused for at least 10 times, since it restores its original dimensions after being heated above the melting temperature of the strain-stabilizing crystals and, subsequently cooled to room temperature. Altogether, x-sPP merges the impact force cushioning of an elastomer with the kinetic energy dissipation of a plastically deformable material and, thus, is principally well suited for applications such as, safety lines for climbers or bungee ropes after the problem of thermal crystallisation has been overcome.

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