Project Details
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Reduction of anisotropy and the SDE of magnesium profiles by means of a specific process control of the extrusion process

Subject Area Primary Shaping and Reshaping Technology, Additive Manufacturing
Mechanical Properties of Metallic Materials and their Microstructural Origins
Term from 2017 to 2021
Project identifier Deutsche Forschungsgemeinschaft (DFG) - Project number 383412845
 
Final Report Year 2023

Final Report Abstract

The mechanical properties of metallic materials are generally determined by the microstructure. In hexagonal metals such as magnesium, twinning plays a particularly important role. The anisotropic distribution of activatable twinning systems in combination with preferential orientation, for example after extrusion, leads to the so-called Strength Differential Effect (SDE). For structural components, a low SDE is aimed for in order to obtain the most isotropic component behavior possible. The activation of twin systems becomes more difficult with decreasing grain size, so that it can be a desired goal to keep the grain size small. The so-called ECAP (Equal Angular Channel Pressing) method is suitable for this purpose, for example. On the one hand, in this project, the two forming steps ECAP and extrusion were combined in one die and thus in one production step. In the combined ECAP extrusion die developed, double shearing takes place immediately after the actual extrusion process, so that the original extrusion direction is finally achieved again. Secondly, forging was used to introduce performing into the extrusion billets. To evaluate the effectiveness of the new process route, the samples extruded by means of the combined die were analyzed with regard to their grain size, texture and mechanical properties.

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