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Professor Dr.-Ing. Volker Schulze

Address Karlsruher Institut für Technologie (KIT)
Institut für Produktionstechnik (WBK)
Kaiserstraße 12
76131 Karlsruhe

Projects

As Applicant
- Current projects
  - Inductive hardening and tempering of graded porous powder metallurgical steels (Research Grants)
  - Coordination Funds (Priority Programmes)
  - Wear-compensating machining of nanocrystalline surface layers through spatially resolved measurement of temperature and wear (Priority Programmes)
  - In-process softsensor for surface-conditioning during longitudinal turning of AISI 4140 (Priority Programmes)
  - Thermomechanical compensation for hard broaching of thin wall components (Research Grants)
  - Method to minimize flank burrs in gear cutting using skiving as an example (Research Grants)
  - Multidomain Grey Box based assistant for tool coating selection in high performance milling [MultiDomHPC] (Priority Programmes)
  - Multi-variable control with feedforward control of product properties generated by forming processes - basics and application to stamp hole rolling (Priority Programmes)
  - Multiscale analysis of flow and contact mechanisms in the stream finishing process for local topography adjustment (Research Grants)
  - Numerical multiscale modelling and optimization of cooling concepts in gear skiving (Priority Programmes)
- Completed projects
  - Charakterisierung der Mikrostruktur ausgewählter Stähle nach gepulsten Laserstrahlhärtungen (Priority Programmes)
  - Simulation des Kugelstrahlens und der resultierenden Randschichtzustände mit der Methode der Finiten Elemente (Research Grants)
  - Optimierung des Werkstoffzustands von Stählen für Mikrofräsbearbeitungen - Prozeßsicherheit, Randschichtzustand und Bauteileigenschaften (Priority Programmes)
  - Simulation des Spanbildungsprozesses beim Hochgeschwindigkeitsfräsen (Priority Programmes)
  - Minimierung der Rauheit beim Mikroumfangsfräsen durch Analyse der Einflußgrößen auf die Mindestspanungsdicke (Priority Programmes)
  - Cyclic short-time-transformation behaviour of steels - determination of new temperature-time-regimes at pulsed laser hardening (Priority Programmes)
  - Bestimmung der Bauteilrandschichtzustände nach Hochgeschwindigkeitsräsen mit Hilfe der Finite-Elemente-Simulation (Priority Programmes)
  - Simulation des Größeneinflusses bei der Spanbildung mit geometrisch bestimmter Schneide in Eisenbasiswerkstoffen (Priority Programmes)
  - Influence of density increases due to mechanical surface treatments on the fatigue behaviour of sintered iron base materials (Research Grants)
  - Vorhersage von Grenzen der Miniaturisierung des Stirnplandrehens von C45E mit Hilfe der Finite-Element-Simulation (Priority Programmes)
  - Prozesssimulation der Herstellung einsatzgehärter pulvermetallurgischer Zahnräder (Research Grants)
  - Simulation des Einflusses der Bauteilgeometrie auf den Randschichtzustand nach dem Kugelstrahlen und deren Anwendung zur Optimierung der Schwingfestigkeit von Bauteilen (Research Grants)
  - Optimierung des Wälzschälverfahrens durch Modellierung der Kinematik und der Spanbildung mittels FE-Simulation (Research Grants)
  - Innovative Prozessstrategien zur mechanischen Bohrbearbeitung faserverstärkter Kunststoffe unter gezielter Richtung der Prozesskräfte ins Werkstückinnere (Research Grants)
  - Mathematische Modellierung des Wärmeeintrags beim Fräsen (Research Grants)
  - Simulationsgestützte Verminderung der Werkzeugbelastung beim Schneideneintrittstroß mit dem Ziel der Standzeitsteigerung (Research Grants)
  - Entwicklung eines Simulationsmodells zur Abschätzung der Bauteilqualität verursacht durchh Werkzeugverschleiß (Research Grants)
  - Metallic glasses made by selective laser melting (SLM): structuring, surface treatment and mechanical properties (Research Grants)
  - Development of a combined simulation-model for the prediction of process- and machine-induced deviations of surface areas in broaching (Research Grants)
  - Crack propagation in mechanical surface treated component areas of Inconel 718 (Research Grants)
  - Mechanism-based modelling of tempering phenomena in steels (Research Grants)
  - Analysis of the heat input into the workpiece due to drilling and the resulting influences on the wall of the hole for 42CrMo4 (Priority Programmes)
  - Optimization of tribological systems by aimed anticipation of the running-in by final machining on the example of journal bearings (Priority Programmes)
  - Development and optimization of the hard gear skiving in the productive dual-flank-cutting for gearings (Research Grants)
  - Avoiding thermally induced warpage during machining of Ti-6Al-4V by using local cryogenic machining (Research Grants)
  - Internal Intensive Quenching: Optimal Heat Treatment for inaccessible component areas (Research Grants)
  - Development of the peening processes micropeening and ultrasonic wet peening to work hardening (Research Grants)
  - Manufacturing of optimized technical surfaces through a process combination of stream finishing and laser ablation (Research Grants)
  - Optimized wobble milling to increase process efficiency and machining quality when machining CFRP (Research Grants)
  - T-TRIP: Investigation of transformation induced plasticity during precipitation formation in quenched and tempered steels and maraging steels (Research Grants)
As Leader
- Completed projects
  - Dilatometer mit Abschreck- und Deformationsfunktion (Major Research Instrumentation)
  - Ultrakurzpulslaser inkl. Frequenzkonverter (Major Research Instrumentation)
  - Zweifrequenzhärteanlage (Major Research Instrumentation)
  - Ultrapräzisionsbearbeitungsmaschine (Major Research Instrumentation)
  - Power skiving center (Major Research Instrumentation)
  - X-ray diffractometer (Major Research Instrumentation)
As Spokesperson
- Current projects
  - SPP 2086: Surface Conditioning in Machining Processes (Priority Programmes)
- Completed projects
  - GRK 1483: Process Chains in Production: Interaction, Modelling and Assessment of Process Zones (Research Training Groups)
As Participating Researcher
- Completed projects
  - GRK 2078: Integrated engineering of continuous-discontinuous long fiber reinforced polymer structures (International Research Training Groups)
As Project Head
- Current projects
  - Evaluation of material influences (Collaborative Research Centres)
  - Process combination of additive manufacturing and machining for the remanufacturing of unique products (Collaborative Research Centres)
- Completed projects
  - Micro-EDM - Economic and reliable manufacturing of micro-molds using EDM (Electro-discharge machining) (Collaborative Research Centres)
  - Optimized Moulds - Optimization of Micro-moulds by mechanical and chemical treatments (Collaborative Research Centres)
  - Micro Laser Ablation - Combination of Laser Ablation and EDM (Electric Discharge Machining) for the Manufacturing of threedimensional Micro Molds (Collaborative Research Centres)
  - Moulds and specimens - Centralised allocation of moulds and specimen (Collaborative Research Centres)
  - Material systems for reinforced and functional extruded profiles (CRC/Transregios)
  - Compensation of impacts by insteady process conditions during flying cutting (CRC/Transregios)
  - Relation between Structure and Properties of Joints (CRC/Transregios)
  - Entwicklung einer Methodik zur Erstellung aufwandsoptimierter Prozessketten (Collaborative Research Centres)
As Participating Person
- Completed projects
  - Kugelstrahlen unter Vorspannung und bei erhöhten Temperaturen am Beispiel des Stahls 42 CrMo 4 (Research Grants)
  - Simulation und Verifikation von Phasenumwandlungen, Eigenspannungen und Verzügen in Gussbauteilen (Research Grants)
  - Simulation und Verifikation von Phasenumwandlungen, Eigenspannungen und Verzügen in Gussbauteilen (Research Grants)
  - SPP 1480: Modelling, Simulation and Compensation of Thermal Effects for Complex Machining Processes (Priority Programmes)
  - SPP 1551: Resource Efficient Constructional Elements (Priority Programmes)
As Co-Investigator
- Current projects
  - Machine Hammer Turning – Integration of mechanical surface modification into the cutting operation (Research Grants)
  - Powder bed-based laser beam melting (PBF-LB) for the production of tailored microstructures in quenched and tempered steel 42CrMo4 (Research Grants)
- Completed projects

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